Austin Macauley Publishers increases its In-House print capacity by purchasing a 2nd Ricoh Pro 8100SE digital printer.

The company has opened a new facility for that they needed a new machine. Ricoh Pro 8100SE digital printer will be installed this week.

Ricoh Pro 8100SE digital printer

“At the moment we can’t print quickly enough,” said print manager Wesley Urban.

“With two printers we can print double what we’ve been doing. There are also sometimes jobs that can take 10 to 14 hours to print so we can now leave a job like that running and do all the smaller jobs on the other printer.”

The company has almost invested £150,000 recently and is buying altogether new equipment for the new facility.

“By bringing the printing and finishing in-house we have total control of a job from design to finish. This is very important because our production standards are very high. Added to this, we have strict timelines and have been let down on occasions,” said Urban.

By bringing the new machine, the company has the capacity to have 400 runs now in-house and has completed 1000 books of 150 pages each at the moment. Moreover, the company is also looking to have more outsourcing work from other printers.

“The last few months have been crazy, it’s the busiest they’ve ever been,” said Urban.

“When I started I was told I was going to be doing about 2,000 books and 500 hardbacks a month and I’m doing about 10,000.”

Ricoh Pro 8100SE digital printer comes with 1-drum dry electrostatic transfer system having internal transfer belt. Also, it has a newly formulated pulverised toner and can produce up to 1,000K prints monthly. Also, it comes with Oil-less belt-fusing method. The product is highly suitable for the company and hence it will improve the overall printing efficiency.

The London based company Park Communication has almost invested £200,000 for in house lay-flat binding and die-cutting.

The company contains 130 staff members and is growing rapidly. It has purchased a Kisun Digi Binder DB-440 and a Heidelberg SBD Zenith and they are installed in the company premises.

Kisun digi binder db440

Heidelberg SBD Zenith

Alison Branch, the managing director of Park Communication explained that besides outsourcing these operations, they have brought in their own machine to increase the efficiency and reduce the cost. The firm said that they have rigorously tested these machines before bringing these in house.

Branch said: “A lot of our customers are in the property and fashion markets, and particularly in property they love to use double-page spreads because this really maximises the impact of the imagery.

“So property developers, builders and design agencies love lay-flat binding and we were finding there was an increased customer requirement and it’s much easier for us to keep the process in-house; it’s faster, more cost-effective, we reduce carbon emission and it’s just much easier to control the process.”

The lay-flat binder provides strength to binding as the binder sandwiches the two sheets and performs its tasks perfectly.

“The Zenith was brought in as we were finding volumes building up, so we said, ‘Right, this is the chance to internalise’,” added Branch.

“The BBC rang me and said there was good news on unemployment figures and they wanted to present those against the backdrop of a busy, efficient manufacturing facility,” said Branch.

“Their research team had identified companies that might be appropriate and through that they had identified Park.”

It is a good notion to have further investment in bringing up-to-dated machines in-house. It saves time and considerable cost for the company.

Mimaki is planning to present its UV flatbed UJF-3042 MkII and UJF-6042 MkII printers at the InPrint event.

Stuart Cole who is the national sales manager, industrial products, at Hybrid Services, which is the UK and Irish distributor of Mimaki kit, commented: “There is no doubt in my mind that the new models from Mimaki are perfectly placed to build on the incredible success of the previous generation UJF 3042 and 6042 machines.

“The additional development of even more sophisticated inks is set to expand the capability of these machines into areas of production that we could never have imagined a few years ago.

There is no doubt in my mind that the new models from Mimaki are perfectly placed to build on the incredible success of the previous generation UJF 3042 and 6042 machines”

UV flatbed UJF-3042 MkII

UJF-6042 MkII

“The ability to produce an amazing range of bespoke products in an incredibly compact and user-friendly package provides sign and graphics companies, as well as manufacturing and sampling companies with a perfect opportunity to diversify their services with greater flexibility, short-run production and ever more creative applications, which is certain to attract new and more profitable customers.”

Visitors will also see Mimaki UJF-7151plus at the event and machine is set to run with LUS-350 thermoforming ink all through the show. This is a great opportunity for the company to present its products at the major event. Through this, more of the customers will get to know about the company’s offerings and it would help potential increase in their sales.

These machines provide reliable adhesion to acrylics services. These are suitable for glass, metal, smart phone cases and membrane cases. All of these products require folding or pressing during the production process and Mimaki latest machine can perform these jobs very well.